A reciprocating saw is a type of power saw that is used for cutting a variety of materials, including wood, metal, and PVC pipes. This saw is also known as a “sawzall,” which is a trademarked name by the Milwaukee Electric Tool Corporation.
A reciprocating saw has a motor that drives a blade back and forth in a reciprocating motion. The blade is mounted on a shoe that can be adjusted to control the depth of the cut. This allows the user to make precise cuts in a variety of materials. Reciprocating saws are available in corded and cordless models.
History
In 1951, Milwaukee Electric Tool Corporation developed the first-ever reciprocating saw, which they called the Sawzall. This groundbreaking tool featured a blade that moved back and forth in a push-pull motion, allowing for quick and efficient cutting of a wide range of materials. The Sawzall quickly became a favorite among professionals in the construction industry, as well as DIY enthusiasts.
Over the years, reciprocating saws have undergone numerous improvements and advancements. Today, they come in a variety of sizes and styles, each designed to meet the unique needs of different users and applications. For example, corded models are great for heavy-duty tasks that require continuous use, while cordless models offer greater portability and convenience.
In addition to the basic design of the reciprocating saw, there have also been numerous advancements in the technology and features available. For example, some models now include adjustable speed settings, orbital action, and even built-in dust collection systems.
Types
- Corded Reciprocating Saw: This type of reciprocating saw is powered by electricity from a wall outlet. It provides a constant and consistent power source that enables it to tackle tough cutting jobs. It’s ideal for heavy-duty tasks that require extended use of the saw.
- Cordless Reciprocating Saw: A cordless reciprocating saw is battery-powered, making it convenient for use in areas without an electrical outlet. The battery life and power of cordless reciprocating saws have improved significantly in recent years, making them more reliable and efficient for various cutting tasks.
- Compact Reciprocating Saw: Compact reciprocating saws are designed for lighter, more precise cutting jobs. They are smaller in size and easier to handle, making them ideal for working in tight spaces and making delicate cuts.
- Orbital Reciprocating Saw: An orbital reciprocating saw has a circular motion that moves the blade in a forward-and-backward direction. This motion helps to make cuts faster, especially in wood, by reducing the amount of friction and heat generated during the cutting process.
- Multi-Purpose Reciprocating Saw: A multi-purpose reciprocating saw is a versatile tool that can handle a variety of cutting tasks. It can cut through different materials, including wood, metal, and plastic, with ease. It’s an ideal tool for DIY enthusiasts who need to tackle different cutting jobs.
Applications
Reciprocating saws are versatile power tools that can be used for various applications, including:
- Cutting through wood: Reciprocating saws can make quick work of cutting through all types of wood, including hardwoods, softwoods, and even plywood.
- Cutting through metal: These saws can also easily cut through different types of metal, such as steel, aluminum, and copper.
- Demolition work: Reciprocating saws are commonly used in demolition work, as they can easily cut through walls, pipes, and other materials.
- Pruning trees and bushes: With the right blade attachment, reciprocating saws can also be used for pruning trees and bushes, making them a versatile tool for landscaping projects.
- Removing old tile: If you are looking to remove old tile from a floor or wall, a reciprocating saw can make quick work of the task.
- Cutting PVC and other plastics: These saws can also be used for cutting through PVC pipes and other types of plastics.
- Cutting through drywall: When it comes to cutting through drywall, a reciprocating saw can be a faster and more efficient option compared to using a traditional hand saw.
- Automotive work: Reciprocating saws can also be used for automotive work, such as cutting through metal pipes or removing old exhaust systems.
Maintenance
- Cleaning: Cleaning your reciprocating saw regularly is a vital step in its maintenance. After every use, make sure to remove all debris, dust, and shavings from the saw blade, the housing, and the air vents. You can use a soft-bristled brush, compressed air, or a damp cloth to clean the tool.
- Lubrication: Lubrication is crucial to ensure the smooth functioning of the saw. You should regularly lubricate the saw blade, the guide rollers, and the pivot points using a high-quality lubricant. Apply a small amount of lubricant and wipe off any excess with a cloth.
- Blade Maintenance: Blades are the most important part of a reciprocating saw. Dull blades can cause the saw to overheat and reduce its cutting efficiency. To ensure the blades remain sharp, you should sharpen or replace them regularly. Check the blade’s condition before and after every use and replace it if it appears dull or damaged.
- Inspection: Regularly inspecting your reciprocating saw is a crucial step in its maintenance. Check the electrical cord for any signs of wear and tear, and make sure that the blade is secured tightly in place. Inspect the housing for cracks or other damage, and check the air vents for any blockages.
- Storage: Proper storage is essential to prevent damage and prolong the life of your reciprocating saw. Store the tool in a dry, clean place, and keep it away from moisture and direct sunlight. Always keep the tool in its protective case when not in use.
Safety
- Wear Personal Protective Equipment (PPE): Always wear eye protection, gloves, and ear protection when using a reciprocating saw. These tools create a lot of noise and vibration, which can lead to hearing damage, and produce debris that can cause eye injuries.
- Inspect the Saw: Before using a reciprocating saw, carefully inspect it for any signs of damage or wear. Make sure the blade is secure and straight, and the saw is in good working condition. Don’t use a saw with a damaged blade or motor.
- Choose the Right Blade: Choose the correct blade for the material you’re cutting. Using the wrong blade can result in kickback or blade breakage. Always refer to the manufacturer’s guidelines for blade selection.
- Secure Your Workpiece: Make sure your workpiece is firmly secured before cutting. Unsecured materials can shift or kick back, leading to injuries.
- Mind Your Fingers: Keep your hands and fingers away from the blade when cutting. Use a clamp or vise to secure the workpiece, and always use a push stick or another tool to push the material through the saw.
- Turn Off the Saw: Always turn off the saw and unplug it before changing the blade or making any adjustments. This will prevent accidental starts and injuries.
- Be Mindful of Your Surroundings: Reciprocating saws are powerful tools that can cause damage if not used in the right environment. Always use the saw in a well-lit, clear area away from other people and hazards.
- Keep the Saw Clean: Regularly clean the saw and blade to keep it in good working condition. Remove debris from the blade after each use, and wipe down the saw with a clean cloth.

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